Another year as a Member of BCAS (British Compressed Air Society)
Air4u Limited is a member of BCAS (British Compressed Air Society) for another year.
We continue to be committed to providing the best possible service to our customer, and to using our knowledge to give our customers the best advice we can offer.
So who are BCAS (British Compressed Air Society) and what do they do?
Founded in 1930, the British Compressed Air Society is the only UK technical trade association open to manufacturers, distributors and end users of compressors, vacuum pumps, pneumatic tools and allied products. Their role is to provide unbiased advice on legislation, technical standards, education, compliance, safety and environmental matters that affect suppliers and users of compressed air and vacuum systems.
BCAS plays a crucial role in driving progress in the compressed air industry. In addition, BCAS plays an important role in upholding standards and advising its members about changing legislation and standards to ensure compliance and safety within the industry.
It is an independent source of advice and technical help to ensure that compressor equipment, its installation and maintenance is energy efficient, compliant and safe.
Why is Air Compressor Maintenance essential?
Air4u Group believe compressed air maintenance is essential. Correct maintenance helps to ensure the efficient and reliable operation of various industrial and commercial processes that rely on compressed air. Like any mechanical equipment you may have, your air compressor needs to be serviced regularly to maintain its performance, reliability and longevity.
Proper maintenance is essential to ensure that your air compressor operates efficiently, maintains its performance, and stands the test of time. Routine maintenance can help prevent costly breakdowns and downtime, enhancing overall productivity and minimizing disruptions in production schedules. By replacing worn-out components, cleaning filters, and monitoring oil levels, maintenance safeguards the compressor's performance and safeguards against potential safety hazards.
Air compressors play a crucial role in various industries, from automotive to manufacturing, providing the power needed for multiple applications.
Air Compressors work quite hard for long periods of time. They absorb a huge amount of power and give off a large amount of heat. An air compressor has several parts that must be maintained to ensure they work properly. A compressor needs to have its oil changed, its filters cleaned and its after cooler inspected.
Signs Your Air Compressor Needs Maintenance:
- Reduced Performance.
- Increase in Energy Consumption.
- Unusual Noises.
- Vibration.
- Excessive Heat.
- Oil Leaks.
- Air Leaks.
- Inconsistent Operations.
- Dirty or Clogged Air Filters.
- Unusual Odors.
Annual Service Contract / Air Compressor Maintenance Plan
Having an air compressor maintenance plan is a structured approach to ensure the reliable and efficient operations of air compressors in industrial and commercial settings. Every air compressor comes with a user manual provided by the manufacturer. This manual is your go-to resource for understanding your compressor's unique specifications and maintenance requirements involving scheduled tasks and inspections to prevent breakdowns and prolong the equipment’s life span. A well-designed maintenance plan includes regular checks of critical components such as filters, belts, hoses, lubrication systems, and electrical connections. It also incorporates routine oil changes, cleaning, and calibration to maintain optimal performance. By implementing an air compressor maintenance plan, businesses can minimize downtime, reduce energy costs, ensure safety, and protect their investment in this essential equipment, ultimately contributing to more efficient and cost-effective operations.
For more information, please see https://www.air4ultd.co.uk/maintenance/
If you wish to find out any further information or would like to book a service, please follow the link to send us an email at sales@air4ultd.co.uk
Air4u Limited are celebrating 10 years in business!
And there goes another year! Air4u Limited are now celebrating 10 years in business!
The changes and challenges have been continuing over the past year.
In September 2023, we welcomed Jenny Chakabva into the fold as our new Office Manager. She is working alongside Ian, bringing in new business and looking after the Engineers. Jenny was closely followed by Adrian Adams, who joined our growing team of Engineers.
The staff enjoyed a Christmas Party in December 2023. This time we visited Denbies Vineyard in Dorking, for a tour and a wine tasting. Followed by a meal and some dancing at Reigate Manor Hotel.
The team are working hard on their Continuous Professional Development, doing a variety of Industry Specific Training Courses, to keep their knowledge up to date.
If you would like to talk to one of our team about your Compressed Air requirements, please call 01903 257117 or you can email us on enquiries@air4ultd.co.uk
Air4u Ltd are now CHAS Advanced Accredited
Air4u Ltd are proud to announce that we are now CHAS Advanced Accredited.
We are always looking into ways that we can improve as a Company and continually strive to maintain and provide a safe environment for our staff and customers.
To achieve our accreditation, CHAS checked important issues, such as:
- Health and Safety
- Equal Opportunities and Diversity
- Quality Management
- Environmental Management
- Continuous Professional Development for our Staff
- Anti-bribery
- Modern Slavery
- Insurance, Financial, Corporate & Professional Standing.
If you would like more information, please follow this link to send us an email: sales@air4ultd.co.uk
Are you paying too much?
Are you paying too much for your compressed air because of leaks or pipework problems? Is your pipework sized correctly?
You may need to consider your pipework diameter. Pipes that are too small will cause a high pressure drop. If systems lose pressure, businesses lose money because they need to produce more air to overcome the pressure differential. Sometimes, a large pressure drop in the pipeline is compensated by increasing the working pressure of the compressor, for example, from 7 bar(e) to 8 bar(e).
On a recent site audit, we found that a customer was generating air at 2.5 bar over pressure. From the audit, we calculated that by installing the correctly sized pipework and reducing the pressure, they would save in excess of £35,000 per annum!!!
Whether you need a full installation, pipework extension or just a single drop, Air4U Limited will help you design, supply and undertake the installation to meet your requirements.
We offer many types of pipework, from modern aluminium to traditional galvanised, stainless steel and plastic. All our pipes are compliant with the latest health and safety pressure regulations.
- Our sizes of galvanised nominal bore tubing ranges up to 6" BSP.
- Aluminium sizes range from 20mm - 158mm.
- Stainless steel up to 100mm.
- All are corrosion, pressure and impact resistant.
Whichever system is best for you application, Air4u Limited engineers are fully trained, and with many years of experience, they can complete the installation, no matter how big or small!
To talk to one of our team about your Compressed Air Requirements, please call 01903 257117 or email enquiries@air4ultd.co.uk
For more information, have a look at our blog https://www.air4ultd.co.uk/air-compressor-pipework-installation/
or for information about leak detection, have a look at our blog https://www.air4ultd.co.uk/air4u-limited-can-now-offer-air-leak-detection/
IMAGE. ATLAS COPCO.
Air4u Limited are now Avetta Accredited
We are proud to announce that Air4u Limited are now Avetta Accredited.
Being an Avetta Consortium Member signifies that we are part of a global effort to advance company and worker safety, sustainability, and operational excellence.
It is another useful tool to ensure that we have all the relevant policies and procedures in place, so we can continue to provide and maintain a safe environment for our staff and customers.
To achieve the accreditation Avetta checked important issues, such as:
- Health and Safety.
- Workforce Qualifications
- Sustainability
- Diversity and Inclusion.
If you would like more information, please follow this link to send us an email: sales@air4ultd.co.uk
Air4u Limited can now offer Air Leak Detection.
Leaks in the compressed air supply of your production are responsible for unintentional compressed air loss. This leads to higher energy consumption and thus, increasing energy costs and CO2 emissions.
With the METPOINT CID leak management system, we can find, log and cost air leaks, so you can prioritise remedial work required to reduce your energy costs.
It operates without interrupting plant operation, reached system areas that are hard to access, and locates all air leaks. The leak detector uses ultrasound to find even distant leaks. To do this, you systematically walk along the compressed air lines and use headphones to hear whether you are approaching a leak.
Air4u can arrange for an experienced Engineer to visit your site with our state-of-the-art METPOINT CID leak management system. During the leak survey, there should be no interruption to your production, depending on access to your system. Every leak found is tagged and logged by our Engineer. Afterwards, you will receive an itemised, written report which shows the results in a clearly understood and actionable format.
How do we do it?
Assess your compressed air pipework distribution system.
A simple walk the line so that we can better understand your distribution system and usage. If you have a schematic of your system available, such as a Written Scheme of Examination, it makes our work easier!
Carry out the ultrasonice leak detection test.
With our state-of-the-air tester, which will recognise any the compressed air leaks. It also carries out on-board analysis to pinpoint the exact source of the leak and the exact size of the leak, in litres/minute. We can also take pictures of the leak to pinpoint it for accuracy.
Identify and tag leaks.
Each tag will carry an identifaction number, so that when you get your report, it is easy for you to see the location and severity of the leak.
Report the results.
The report will show, leak location, photographs and tag number, as well as useful information like, severity of a leak and the cost of the leak.
Best practice advice is that the percentage of compressed air lost to leakage should be less than 10% of your total compressed air production. Therefore, we recommend that your system is checked for leaks at least once a year. This proactive approach should enable you to keep a tighter control on the system and potential energy wastage.
For more information or to book a test, please call 01903 257117 or email enquiries@air4ultd.co.uk
To find out more about Written Schemes of Examination, please check out https://www.air4ultd.co.uk/written-scheme-of-examination/
Leaving a Review
Did you know that there are several ways of leaving a review of the service you receive from Air4u Limited.
You can do this by using:
ReferenceLine:
We send out requests to Customers to give us a review and feedback. This will include a secure one-time link to the feedback form. If you receive a request from us, we would appreciate it if you could take the time to fill this out for us.
Google:
If you would prefer to use Google, you can use this link https://g.page/r/CR0fFQ5DnE-1EAI/review
Facebook, Linkedin and X (Twitter).
Or you could write a post on one of the above or send us a message via Direct Message.
Email / Telephone
Finally, you can always send us an email or give us a call.
Hopefully, you always have a positive experience whilst dealing with us and we would love receive any feedback from you.
If you have any queries regarding our work, please do not hesitate to call us one 01903 257117 or send an email to enquiries@air4ultd.co.uk
Air4u Limited are ISO9001 Accredited
Air4u Limited are proud to announce that we are now ISO9001 Accredited.
After an initial visit by our ISO Assessor in October 2023, our team worked on his recommendations to bring our existing Quality Management System Manual up to the required standard. We are pleased to confirm that we passed our ISO9001 Certification Audit on the 21st December 2023. Our Certificate runs with effect from 3rd January 2024.
Merry Christmas and a Happy New Year
Everyone at Air4u Limited would like to wish all our Customers and Suppliers a very Merry Christmas and a Happy and Prosperous New Year !!